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PThe Pond Construction Tutorial
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---------I : Levelling and Excavation
---------II : Lining the Pond
---------III : Determining Volume & Selecting a Pump
---------IV : Edging the Pond
---------V : Building Waterfalls, Streams & Fountains
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PART I : Levelling and Excavation
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While building a lily pond requires hours of back-breaking shoveling, it is in many ways less of a chore than building a proper perennial bed (if you're building both at the same time, forget this bit of optimism). After all, a perennial bed not only requires that you remove sod and dirt, but that you add tons of soil as well. Provided that you are fit, or that you have access to free labor, even ponds considered quite large can be dug by hand in a day or two. However, if the pond is on the larger side, or if you are considering paying people to dig it for you by hand, by all means rent a Bobcat mini backhoe. Your local rental center will drop one off at your home for $200.00 to $400.00 a day. These vehicles are easier to drive than a car and you will have your pond excavated in minutes, not hours or days.
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Before the excavation can begin, you must delineate the shape of your pond. The best way to do this is to use your garden hose to make an outline, and then mark the shape with a shovel in the dirt or sod. Remove the sod or top few inches of soil before you begin to dig in earnest, so that you don't lose the shape.

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The Garden Hose Trick
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Once you have begun excavating, you will need to make sure that the edges of the pond are level. Unless the building area is basically flat, don't try to eyeball it. Depending on the terrain, a difference in level when you fill the pond can mean lots of extra work. We recommend using a line level or a water level to get the height of the edges right.

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Using a line level: hammer a stake into an edge that is at the desired level. Run your string from that level point to stakes at various points around the edge of the pond. Using the line level, mark on these stakes the level, and use them as a guide as you dig. You will make the final adjustments to the level when you fill the pond with water and do the edging.

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Making a water level: a water level is a clear plastic tube of the same variety that you use for your pump. To create a water level, buy a 10 to 30 foot piece of 1/4 to 1/2 inch clear flexible tubing (depending on the size of your pond). Attach one end of it to a wooden stake using duct tape. You will tape down the last twelve inches of the tubing to the stake, making sure that there is at least a 6 inch "window" in that 12 inches that is not taped over, so you can see the water level. Draw a line next to the tube on the stake: this will be your level. Hammer the stake into the ground so that the mark you drew on the stake is at the exact point where you want the level of the water to be. Fill the tube with water. As long as the the water in the tube is equal to the line you drew on the stake, the point at which you're standing with the other end of the tube is at the same level.

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PART II : Lining the Pond
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Now that the pond has been excavated and the edges are as close to level as possible, you are ready to line the pond. The first step in this process is to calculate the dimensions of the liner that you will require. The formula for this calculation is simple: add twice the pool's depth to each dimension, plus two feet to allow for edging (a 10 x 15 foot pond that is 2 feet deep will have a liner that is at least 16 x 21 feet). If you will be building an extended bog area do not forget to take this into account in your calculation. Because most ponds are not rectangular, use the dimensions of the smallest rectangle in which the shape of your pond will fit. When calculating depth, use the deepest measurement, or close to it. There is nothing wrong with having extra liner, it will allow you some last-minute or future creative license, either in altering the shape, or adding a different circulation method.
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LINER SIZE=

ADD TWICE THE POND'S DEPTH PLUS 2 FEET FOR EDGING

TO THE WIDTH AND LENGTH OF THE POND

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Many pond owners are choosing to use an underlining when they line their ponds. This can only extend the life of your pond. The 45 mil gauge EPDM liner that we recommend is extremely tough, so if your soil is too not rocky you can probably get away without an underlining. However, if your soil is rocky, or if you have chosen to use a thinner gauge liner, we strongly recommend an underlining. The two biggest causes of holes in liners are 1) you and 2) dogs. If you drop a heavy, sharp edging stone in the pond it can puncture the liner, and without a fence, stray dogs may come to wade in your pond on hot summer days.

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Fill the Pond Before Cutting
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The three most common types of underlining are sand, foam carpet underlining, and geotextile underlining. The last two are the most effective. If you have old carpet underlayment lying around, by all means use it. But if you have to go out and buy carpet underlayment you will find that geotextile underliner is much less expensive, and more durable to boot.

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Once you have completed the transitional zone, you are ready to cut off the extra liner. Do this in stages, not all at once. First, leave about 12-18 inches of extra liner around the edge of the water-filled transitional zone. Make sure that the dirt is firmly packed around the edge of the transitional zone. Now you may do the final trim of the extra liner, leaving about 3 inches of liner. When you fill the transitional area with material, you will cover this above-water liner, and you are done.
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PART III : Determining Volume & Selecting a Pump
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The type of pump you choose depends upon the volume of your pond and upon the height to which your pump is expected to push the water (discharge point). Below are the formulas for calculating volume and surface area for three different shapes of pond. Most people will have to use these formulas to get as close as possible because their ponds will not conform precisely to these shapes.
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Volume:

Rectangle/Square:

length x width x height = cubic feet cubic feet x 7.5 = volume in gallons

Circle:

diameter x diameter x depth = cubic feet cubic feet x 5.9 = volume in gallons

Oval:

width x length x depth = cubic feet cubic feet x 6.7 = volume in gallons

Surface Area:

Rectangle/Square:

length x width = area

Circle:

r2 or 3.14 x radius (1/2 diameter) x radius = area

Oval:

1/2 length x 1/2 length x 3.14 = area

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The number of gallons per hour at DISCHARGE POINT, should not exceed the number of gallons in your pond (unless you want to turn your pond into a brook). Volume at discharge point varies with the type of pump that you purchase, and will vary as your pump ages. If you will be attaching your pump to a filter, fountain or piece of statuary, the attachment will usually specify the gallons per hour required.

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We recommend placing the pump some distance from the discharge point to get the most thorough circulation of water. Horizontal distance accounts for a very small loss of volume at the discharge point, so this will not greatly effect your flow.

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One final and very important note: always use a ground fault interruptor when installing your pump. A ground fault interruptor is a device built into your plug that will automatically cut power to the pump if it detects an electrical leak. GFIs are required in bathroom outlets to prevent electrocution by dropping devices into the tub or sink.

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A GFCI Plug
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We recommend having a professional, licensed and insured electrician install one in the outlet you intend to use to plug in your pump. It is possible to buy extension cords with GFIs built in, and they are better than nothing, but they are NOT as durable and fool-proof as one installed by a professional.

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When a member of our staff was working as a contractor building ponds, he made sure to have a licensed insured electrician do all of his wiring. One day his client, while standing knee-deep in her new pond pruning her iris, cut right through the cord of her pump leaving the copper wires exposed in the water. The GFI cut the power instantly and may have saved her life. With animals, kids and yourself all enjoying the pond, there are many reasons for a pump to leak electricity, and as many reasons to make sure you and yours are protected.

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PART IV : Edging the Pond
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The natural edging that we like to use is also one of the simplest to build. Essentially, what you want to do is create a 4- to 12-inch 'transitional zone' around the pond, i.e. an area that is only 2-3 inches deep. This you will fill with whatever edging material you've selected. We usually add some clay-rich soil to this area, and then add a combination of round accent stones, gravel and perhaps a log. Water-loving plants like iris and primula will also thrive in this transitional zone. You will get cloudy water initially with natural edging, but eventually the soil will settle, roots will take hold, and your edge will blend seamlessly into the surrounding garden. Besides, cloudy water is good to have in the beginning, the soil will settle out onto the pond liner, making your pond bottom look natural.
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Creating the Natural Edge
The best way to create the transitional zone is to lay the liner over the excavation and fill the pond. Once the pond is full and the edges are roughly level, trim the liner leaving an 18 inch buffer where you want to have regular edging, and 24 to 48 inches where you want to have larger wet zones or bog areas (bog areas should be 4-6 inches deep rather than 2 inches). You will repeat this procedure all around the pond, dig the shelf a little deeper and pull it a little further back if you want to create larger moist transitional zones for iris and other water-loving plants. See the Pondforum Visual Pond Tutorial for a detailes illustration of these techniques.
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The Basic Principle
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The formal edge is much more involved. Larger, deeper and more elaborate formal features will usually need to be poured in order to support the weight of the masonry edging where people may stand or walk, and to resist the elements. For the mostly smaller formal water gardens, which often do not require great depth, we have developed a durable and simple method of construction using cinderblocks, gravel, Sakrete, and a pond liner.

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Begin by excavating a square or rectangular area with vertical sides, leaving 15 inches of extra space around the perimeter. In this area you will build the foundation for your edging. Step 1 of the foundation process is to dig a trench 3 inches deep and 12 inches wide, 8 inches out from the wall of the pit. The trench will overlap with the edge of the pond. Pack down the soil in and around the trench as firmly as possible. Fill the trench with medium-sized pea-stone and again pack the stones down firmly.

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A Submerged Rock Wall Edge
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It is vital that this foundation be as close to level as possible. small mistakes underground will look very obvious when you edge the pond and fill it. Once the foundation is level, lay the cinderblocks, hollow sides up, on top of the gravel, and make them flush with where you want the edge of the pond to be. There should be 1 to 3 inches of gravel showing on either side of the cinderblocks. Stack the cinderblocks not more than 3 high and fill them with Sakrete. While the Sakrete is drying, you may fill in the area behind the cinderblocks with the same medium-sized pea-stone.

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The Do It Yourself Formal Edge
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Now that you have laid the foundation for your edging, you are ready to line the pond. Pull the excess liner over and behind the tops of the cinderblocks and secure it. The final step in completing your formal pond is to edge it with whatever pavingstone is appropriate. Lighter materials, such as bricks or thin slate, will require mortar to be held in place. Thick, heavy slabs of bluestone or other material may not require mortar. Make sure that whatever material you use, it extends 2 to 3 inches over the surface of the water to hide the liner.

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Once the foundation is level, lay the cinderblocks, hollow sides up, on top of the gravel, and make them flush with where you want the edge of the pond to be. There should be 1 to 3 inches of gravel showing on either side of the cinderblocks. Stack the cinderblocks not more than 3 high and fill them with Sakrete. While the Sakrete is drying, you may fill in the area behind the cinderblocks with the same medium-sized pea-stone.

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Now that you have laid the foundation for your edging, you are ready to line the pond. Pull the excess liner over and behind the tops of the cinderblocks and secure it. The final step in completing your formal pond is to edge it with whatever pavingstone is appropriate. Lighter materials, such as bricks or thin slate, will require mortar to be held in place. Thick, heavy slabs of bluestone or other material may not require mortar. Make sure that whatever material you use, it extends 2 to 3 inches over the surface of the water to hide the liner.

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PART V : Building Waterfalls, Streams & Fountains
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The pipe waterfall method is one of the most easily constructed and fool-proof methods of water circulation. To build a pipe waterfall find an 18-inch long piece of pipe, the most popular materials are clay, copper and bamboo, and position it eight to twelve inches above the surface of the water and have it extend at least twelve inches over the surface. You may extend the pipe directly out from behind foliage,or you may construct a wall from which it can extend. Either way, you do not have to line the area beneath and around the pipe, but do make sure that no leakage is occurring out of the back of the pipe from the pump discharge.
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The first step in building a cascading waterfall is to lay a piece of liner under the area on which the waterfall will be built, so that it overlaps the base pond's liner. If this piece of liner is to redirect all leaks back to the pond, the size should be generous and should extend well behind, to the sides, and above the area where the pump's exit tube will discharge the water. Once you've secured this piece of liner, begin arranging rocks on top of it so that they create whatever kind of cascade effect you're after while obscuring the liner from view. You will find this a tricky task at first, but when you get it right the effect can be excellent.
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To begin building a stream dig a ditch to the desired dimensions next to your pond. Make the ditch three to five inches deep and give it a slight down grade toward the pond and blend the sides upwards. The liner of the stream must overlap the pond liner so that there is no water loss. Fill the stream bed with pebbles and rocks and place soil over the edges for planting, and to hide the liner. The pump's exit tube should be obscured by a rock or foliage. Remember that the size of the stream bed depends on the size of your pump; avoid having a large stream bed with just a trickle of water.
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Installing a fountain is easy: attach the apparatus to the pump, adjust the head of the pump to the depth of the pond so that it barely protrudes from the water, and plug it in!
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